The Shiny Tiny, part 1
In October, 2016, we received a phone call asking questions about building a tiny house that resembled an RV as they did a lot of relocating for their work and wanted to be able to stay at RV parks. However, they were experiencing a lot of pushback from RV parks about tiny houses, with one park owner saying “if it looked like an RV, say an Airstream, there would be no questions or issues.”
They then asked if we could renovate an Airstream to a nontoxic unit. They admitted that they called numerous places and no one could or would take on the project. They then asked, if I would consider doing it for them. I cautioned them that it would be out of our norm, but since we knew about nontoxic and chemical free tiny houses, we would do it. We set the budget and started looking for an older Airstream that could be gutted and rebuilt.
- Price had to be under S15,000
- No major denting of the roof
- Few major leaks, All airstreams leak.
- Within 500 miles of the shop
- Not a “shiny turd”
- No tail separation
A “shiny turd” is an Airstream that has been polished but not updated in any other way. It is shined up to get a higher sell price from unsuspecting buyers.
Another key difference is that a restored, renovated, or modernized Airstream will have documentation to prove that trailer has been repaired, a new axle installed, or the flooring replaced. A “shiny turd” will have none of that. A shiny turd is like a sign that says “buyer beware.”
Tail separation is when the tail end of trailer frame has separated from the main trailer, usually in connections to the trailer frame at the axles. A simple way to check this is to stand on the bumper and move up and down while noticing if the body of the trailer also moves or just the frame does. It is costly to fix and at this point, we were not considering rebuilding the trailer.
What we found was a 31ft 1983 Excella Airstream in fair condition. There was dent in the roof, the top was balding, it smelled slightly musty, and some of the appliances did not work. Since we would be gutting it down to the shell and tossing everything, the trailer appeared doable for the project, so we made a deal.
We towed it to the shop and started gutting it to the shell, and found that the floor had rot, which since all Airstreams leak, it was not a surprise. What we encountered next did surprise us. We removed the flooring and found the musty smell was strong. The pink fiberglass insulation in the floor had absorbed moisture with mouse droppings scattered on the top. Mice!!!
Upon removal, we found that the underbelly had holes that allowed mice to get inside as well as many mouse carcasses. Upon closer examination, we decided to do a separation of the shell from the trailer so we could work on both. Once we had separation, we could see the holes in the frame from rust and corrosion as well as broken welds in outriggers. The trailer needed some major work.
After consulting with the buyers, it was determined to rebuild the trailer with heavier steel while reusing the axles, step assembly, tongue and hitch, as well as tank enclosures. The rebuilt trailer cost $800 more than trying to fix the old frame.
The trailer was built for the Airstream in the background making sure we followed the old trailer design so that the shell could be reattached. This Airstream is being modernized to a nontoxic chemical free status. The couple chose the Airstream model over a tiny house as it would be accepted in RV parks for long stays without question.
Some have said that there is not much left of the original and while that is true, the most important parts are left; the RV certification and the shell which says I am an RV, and an Airstream! And it will provide a “safe” home for the owners to live in year around.
The new trailer
It has been said that you have not renovated an Airstream until you stood on the ground while inside the Airstream.
Stood on the ground
Airstream has a lot of different meaning for its’ parts such as “banana peels”
If you want to follow the place we post pictures of the build click on the link Airstream Build
Come back for the next update to learn about that and more.